Product Features : Ultriva Products at-a-glance
  Kanban.com
(Self Service
supply chain)
Lean Supply
(Supplier Kanban and SBR)
Lean
Distribution
(Customer and DC Kanban)
Lean Factory
(Internal Kanban)
Lean Assessment
 
Execution
Kanban Board  
Inventory Health Check – Proactively identifying stock outs by categorizing parts as Red, Yellow and Green  
Real time visibility across the supply/demand chain  
Guaranteeing no lost or duplicate cards through closed loop replenishment  
Support for Corded or Cordless Scanners  
Support for RF and wireless scanners    
Business Calendar support (Customers or Suppliers)  
Shipping Rules to support weekly shipments or milk-runs    
Remote Label printing (Thermal, LaserJet and others)  
Run Line Support for monument processing  
Production Sequencing at Cell Level        
Production Capacity Calculation        
Optimizing schedules based on setups and customer want date        
Collaboration
Collaborating with suppliers using MRP Schedules        
Collaborating with Customers/DC using Kanban        
Collaborating with Suppliers using Kanban Signals      
Inter Plant collaboration with in a business      
Inter Work Cell collaboration with in a factory floor        
Management
Supplier Performance  
Cycle Time Measurements for continuous improvements  
Inventory Aging Alerts  
Virtual Kanban Support    
Auto Resizing of Kanban based on history, moving averages or Forecasts    
Inventory Savings Report    
Administration
Role based user Authorization  
Custom Role definition    
Kanban Sizing
Enabling Suppliers      
Enabling customer and distribution centers        
Enabling internal work cells and work areas        
Customizable Kanban Labels    
Setting up Kanban loops using cards  
Alerts
Auto generation of Exception Alerts (late shipment, short/excess shipment, higher or lower consumptions, etc.)  
Advanced Rule Template Configuration    
Simulation and Analysis
Assessing MRP Inventory through back simulation of historical data        
Superimposing Kanban to identify potential savings        
Calculating Average consumption, S/X ratio (variability of consumption) and safety stock        
Perform what if analysis by varying lead times, lot sizes and service levels to get the optimal Kanban sizing        
Integration
Pre-built interfaces for P.Os. Work Orders, Production and inventory transactions, MRP orders and data synch.    
Proven ERP Interfaces – Oracle, BPCS,MAPICS, CINCOM, JD Edwards, PRMS, AS 400 based legacy systems etc.    
ERP interfacing using manual File based uploads and downloads      
ERP interfacing using automated integration server for end-to-end integration    
Infrastructure
SaaS (Software As A Service) Architecture
SaaS Architecture for customers to host    
Role and Action based Application Architecture  
Value Stream Driven Material Flow  
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  • Customer Profile
    Rexnord is a diversified multi-platform industrial company that manufactures and markets power transmission and water management products. Their last year revenue was $1.3 Billion and has over 6800 employees.
    Customer Goals
    To reduce the customer Lead Time from 15 days to less than 2 days. To reduce the raw material and WIP inventory by about 20%.
    Ultriva Solution
  • Customer Profile
    OK International is part of Dover Group of Companies. Dover group is comprised of 40 individual businesses. OK International has been a leading manufacturer of tools for the electronics assembly work bench for almost 60 years. OKI’s family of complimentary products includes soldering, rework and fume extraction systems that are reliable, professional grade and price competitive.
    Customer Goals
    Reduce inventory by 30%, streamline purchasing and eliminate stock outs.
    Ultriva Solution
  • Customer Profile
    A. O. Smith is one of the world's leading manufacturers of residential and commercial water heating equipment, offering a comprehensive product line featuring the best-known brands in North America and China. A. O. Smith is also one of the largest manufacturers of electric motors for residential and commercial applications in North America.
    Customer Goals
    Reduction of inventory, get visibility to supply base. Realign resources. Eliminate Stock outs.
    Ultriva Solution
  • Customer Profile
    The Commercial Vehicle Group (CVG) is a global leader in commercial vehicle system solutions for the heavy duty truck, construction, agricultural, industrial, marine and specialty industries. They have over 30 plant locations across their Truck and construction divisions.
    Customer Goals
    Elimination of stock outs and streamlining the lean process with the suppliers.
    Ultriva Solution
  • Customer Profile
    Emerson is a diversified global manufacturing and technology company. Emerson offers a wide range of products and services in the areas of climate technologies, network power, storage solutions, professional tools, motor technologies, and industrial automation.
    Customer Goals
    Corporate mandate was to go lean. One of the key first steps in accomplishing the goal was to implement Electronic Kanban across all their plants.
    Ultriva Solution
  • Customer Profile
    AGCO is one of the world's largest manufacturers and distributors of agricultural equipment. AGCO’s brands are sold in more than 140 countries and their annual revenue last year was $8.4 billion.
    Customer Goals
    Stream line purchasing for their long lead time parts and reduce the whiplashing of suppliers.
    Ultriva Solution
  • Customer Profile
    Dresser is a worldwide manufacturer and marketer of products used across the energy infrastructure value chain for the production, transportation, processing, storage, and distribution of oil and gas and other energy resources.
    Customer Goals
    For the plant in France, to stream line purchasing for engineered to order parts (with very long lead times).
    For the Alexandria plant, to reduce raw material and work in process inventory.
    Ultriva Solution
  • Customer Profile
    McKesson Medical-Surgical delivers a comprehensive offering of medical-surgical supplies, medical equipment and health care technology-related services to the alternate site market, including physician offices, surgery centers, long-term care facilities and home care businesses across the country.
    Customer Goals
    Stream line purchasing process to reduce the purchasing administrative cost and move to pull-based replenishment to eliminate stock outs.
    Ultriva Solution
  • Customer Profile
    Trane is one of the largest manufacturers of residential and commercial air conditioners in US. They have become part of Ingersoll-Rand’s Hussman division in late 2008.
    Customer Goals
    Establish a pull system and reduce inventory dramatically.
    Ultriva Solution
 
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Kanban.com Supply Chain
Lean Assessment Tool